Three fingers of the beer maker in the printing factory are discarded! The 20 most noteworthy details of the printing workshop
since the safety accident of Shiyan beer maker in Shenzhen, another small video has been forwarded in major beer machine groups recently! The location of the incident is under investigation...
the video content could not be uploaded without looking directly at it. You called it "terrible!"
it is said that details determine success or failure! The management of the printing workshop is so complicated that it is easy to overlook some minor issues. But it is often this small problem that leads to major accidents
today, I share some details that need attention in the process of workshop management. I hope I can provide you with some ideas and suggestions for factory detail management
detail 1: the voltage of the socket shall be marked above all power sockets
purpose: to prevent low voltage equipment from being connected to high voltage by mistake
detail 2: the front and back of all doors shall be marked with "push" or "pull" and have strong water permeability
purpose: it can greatly reduce the chance of damage to the door when the reinforcing strip at the end of the sample is not firmly pasted, and it is also very convenient for normal access
detail 3: the product instruction sheet for emergency production shall be distinguished by another color
purpose: to remind that priority should be given to the production line, inspection, packaging and shipment
detail 4: all vessels with high pressure inside shall be firmly fixed, such as fire extinguishers, oxygen cylinders, etc
Objective: to reduce the occurrence of accidents
detail 5: when a new person is working on the production line, mark "new person's work" on the new person's arm
purpose: on the one hand, remind the newcomer that he is still a novice; on the other hand, let the online QC staff take special care of him
detail 6: for doors that are accessible but need to be closed all the time in the factory, a lever that can be "automatically" closed can be installed on the door
purpose: on the one hand, it can ensure that the door is always closed, on the other hand, the chance of damage to the door is reduced (no one will open or close the door with force)
detail 7: specify the maximum and minimum inventory of finished products, semi-finished products and raw materials, and identify the current inventory
purpose: we can clearly know the real inventory situation. It can prevent the inventory from being too high, and it can also prevent the products that are sometimes needed from being out of stock
detail 8: the switch button of the production line should not face the aisle as far as possible. If it is really necessary to face the aisle, it is also (1) it is better to add an outer cover for protection after solid solution and two-stage aging treatment at different temperatures
purpose: this can prevent unnecessary accidents caused by wrong collision of buttons by means of transportation on the aisle
detail 9: no outsiders are allowed to enter the control center of the factory except staff
purpose: to prevent major accidents caused by "curiosity" of irrelevant personnel
detail 10: for ammeter, voltmeter, pressure gauge and other pointer meters, use eye-catching marker to mark the range that the pointer should be in during normal operation
purpose: it is easy to know whether the equipment is normal under normal working conditions
detail 11: don't be too credulous about the temperature displayed on the equipment. It is necessary to regularly use the infrared thermometer for repeated confirmation
test HRB and HRC hardness Objective: to avoid large-scale poor quality caused by equipment temperature error
detail 12: the first piece does not only refer to the first piece produced on the same day. In a strict sense, the following are all "first pieces": the first piece after daily startup, the first piece after replacement production, the first piece after machine failure repair, the first piece after mold repair or adjustment, the first piece after quality problem point countermeasures, the first piece after operator replacement, the first piece after operation condition reset, the first piece after power failure, the first piece before work termination, etc
Objective: to prevent the leakage of defective products in all links
detail 13: the tools for locking screws are magnetic, which is convenient for screw removal
purpose: in case the screw falls on the workbench, it is also very easy to use the magnetic suction of the tool
detail 14: if the received work liaison sheet, coordination document, etc. cannot be completed on time or cannot be completed, it shall be submitted to the issuing department in writing and explain the reasons
purpose: the sending department can understand the actual situation at the first time and adjust the Countermeasures in time
detail 15: if the production line layout allows, try to allocate similar products to different production lines and workshops for production
purpose: in this way, the possibility of mixing similar products is reduced
detail 16: color pictures of products such as packaging, sales, salesperson, etc
Objective: to reduce the probability that they recognize the wrong product
detail 17: all tools in the laboratory are hung on the wall and their shapes are drawn on the wall
purpose: in this way, once the tool is lent, it is very easy to know
detail 18: in the statistical analysis report, shadow should be used as the background color every other line
purpose: the report looks much clearer
detail 19: for some important test equipment, the daily "first piece" is tested with specially selected "defective pieces"
purpose: it can clearly know whether the reliability of the equipment meets the requirements
detail 20: for some products with important appearance, it is not necessary to use iron testing tools. Some self-made plastic or wooden testing tools can be used
purpose: in this way, the probability of the product being scratched is reduced